Part 1: Description
What is the general idea to set up a 1200L two vessel brewery equipment?
The 1200L two-vessel beer brewing system is often used in small craft breweries or craft brewing bars. The system contains two brewhouse vessels, a mash/lauter tank and a boiling/whirlpool tank. The mashing process and the wort filtration process are completed by one tank, and the boiling and whirlpool processes are completed by one tank, saving equipment costs and floor space. This system usually brews one batch a day. If the second batch of brewing takes at least 14 hours, it can cope with a temporary increase in production and is not suitable for planned multi-batch brewing in one day. According to different fermentation cycles of brewed beer, 6pcs 2500L fermenters or 12pcs 1200L fermentors can usually be configured, and 4pcs 2500L fermenters and 4pcs 1200L fermenters can also be configured to meet the needs of various beer types. The system also needs to be equipped with a complete automatic or manual control system, malt milling system, CIP system, cooling system, steam heating system, air system, etc.
Part 2: Advantage
Is TIANTAI company reliable if buying brewery equipment there?
With ISO TUV SGS, the product meets the GB/CE/PED/ASME standard
Local service in EUROPE, AUSTRALIA ETC
5 Years Warranty for tanks
0 trade risk verified by more than 1800 breweries
Part 3: Features
What is the features of a 1200L brewery system?
Two vessels with hot water, 1200Liter/batch, first batch takes about 8 hours, and two batches of 14 hours are allowed;
All certificated 304 stainless steel, easy to clean; Copper cladding for special environments such as bars;
Steam heated, high thermal efficiency, gentle for wort; Electric or direct fire heating available;
The wort cooled by tap water and -5 ºC ice water to cool in two stages, Single stage available;
Mashing heating and fermentation cooling automatically controlled, and manual control switched at any time;
Manual valve control, humanized operation, low equipment investment cost, high cost performance; PLC automatic control for upgrade;
Beer filling in stainless steel beer barrels, glass bottles or cans;
Part 4: Parameter
The complete equipment list needed to set up a 1200L brewery
Part 1: 300-500kg/hr Malt Milling Unit
300-500kg/hr Malt Miller
1set
Flexible Auger
1set
Part 2: 1200L Two Vessel/HLT Brewhouse
12HL Mash/Lauter Tun
1set
12HL Kettle/Whirlpool Tun
1set
25HL Hot Water Tank
1set
Part 3: Fermentation Unit
2500L Fermentation Tank/Unitank
4sets
1200L Fermentation Tank/Unitank
4sets
2500L Bright Beer Tank
1set
1200L Bright Beer Tank
1set
Part 4: Glycol Cooling Unit
2500L Glycol Water Tank
1set
5HP Glycol Water Chiller
2sets
Glycol Water Pipeline
1unit
Part 5: Electric Control Unit
Brewhouse Control Cabinet
1set
Fermentation Control Cabinet
1set
Part 6: 100L Portable CIP Cart [Two Tanks]
100L Single Wall Caustic Tank
1set
100L Single Wall Acid Tank
1set
Sanitary Centrifugal Pump
1set
Part 8: Keg Filling Unit
1-Station Keg Filler
1set
2-Station 2-Tank Auto Keg Rinser
1set
Part 9: Bottle Filling Unit
8-Station Semiauto Bottling Machine
1set
Part 10: Other Auxiliary Equipment
Steam boiler and supply
1set
Compressed Air Supply
1set
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Part 5: Details Display
How can i configure every parts in the 1200L brewery equipment?
1. Double-Roll Miller
Integrated design for microbreweries
Alloy roller, wear-resistant and corrosion-resistant
Rollers gap adjustable to malt particle size
Roll pattern for good shearing effect
2. Flexible Auger
Imported 304SS flexible spring, small shear for malt
Easy to disassemble and clean
Flexible, conveying length to 15m
3. Two Vessel Brewhouse
Mash/Lauter tank + Kettel/Whirlpool tank, 1-2 brews per day
Manual / semi-automatic / fully automatic control
Steam heating, high thermal efficiency, no effect on wort taste
All made of 304 stainless steel, all CIP cleaning, easy to clean
Strictly designed by brewing calculation and flow
High-efficiency wort cooling heat exchanger, single or double stage, heat energy recoverable
Sanitary 304SS pipeline without dead ends, designed by brewing process
Designed to fit the floor
4. Beer Fermentation Tank
All 304 stainless steel, in line with GB PED ASME etc
TIG automatic welding, no inclusions, no bubbles, flat and smooth
Internal polishing to 0.4 microns, easy to clean
360-degree rotating CIP cleaning ball without dead angle to ensure hygiene and safety
Lower cone 60 degrees, suitable for yeast discharging
Cooling jacket for temperature control, no freezing, more efficient
Automatic temperature control, curve cooling in PLC
Fermenting pressure adjustable
Dry hopping allowed for IPA and other beers
Oval manhole opened in the waist, easy to maintain
Rotate racking arm, beer discharging height adjustable
Tank can be customized to the floor
5. Bright Beer Tank
All 304 stainless steel, in line with GB PED ASME etc
TIG automatic welding, no inclusions, no bubbles, flat and smooth
Internal polishing to 0.4 microns, easy to clean
360-degree rotating CIP cleaning ball without dead angle to ensure hygiene and safety
Cooling jacket for temperature control, more efficient
Automatic temperature control, curve cooling in PLC
Oval manhole opened in the waist, easy to maintain
Tank can be customized to the floor
6. Glycol Water Tank
All 304 stainless steel, in line with GB PED ASME etc
TIG automatic welding, no inclusions, no bubbles, flat and smooth
Internal polishing to 0.4 microns, easy to clean
360-degree rotating CIP cleaning ball without dead angle to ensure hygiene and safety
Automatic temperature control
Tank can be customized to the floor
7. Brewery Chiller
World brand compressor, Copeland, Emerson, Danfos, etc.
Stainless steel tubular evaporator
Touch screen control
High efficiency and low noise fan
Internal thread copper tube condenser
Complete protections in current, pressure, temperature, water flow, etc.
Fault self-diagnosis
8. Brewhouse Controling Cabinet [Wall Mounted]
Automatic temperature control, AUTONICS controller
Pump/motor speed is adjustable, Delta or Danfoss frequency converter
The flow chart panel available for better brewing visibility
Powder painted coating cabinet, thick sheet metal, safe and waterproof
World brand electrical components, Schneider, Siemens, ABB, LG, OMRO etc
Electrical parts meet CE/UL/CSA certification requirements
Custom voltage, like 220V 240V 380V 400V 415V 440V, etc.
Wall-mounted cabinet design, easy to operate
9. CIP
Alkali tank and acid tank for daily CIP cleaning
Mobile trolley, convenient and flexible
Level sensor to prevent dry burning
Automatic heating control, AUTONICS controller
10. Single Station Keg Filler
Single station 30-40 barrels/hour
All types of spear A/D/S/G, etc.
All types of kegs 20L/30/50/etc.
CO2 backup pressure, stable pressure holding with small beer loss
Siemens CPU automatic control
Easy to clean by CIP loop
11. Double Station 2-Tank Keg Filler
Double station 60-100 barrels/hour
Alkia tank, hot water tank, automatic heating
All types of spear A/D/S/G, etc.
All types of kegs 20L/30/50/etc.
CO2 backup pressure, stable pressure holding with small beer loss
Siemens CPU automatic control
Easy to clean by CIP loop
Part 6: Brewery Cases Around
We have set up more than 1800 breweries which may be near you
Part 7: Guarantee and Service
Tiantai provide complete brewery service including design, transportation, installation and even finance in some area
Professional project consulting service
Project site layout design, 3D layout design available conditionally
project financing services in Australia and other places
Provide loading, to port and door transportation services
Provide custom clearing documents and certificate like CE
Provide professional on-site installation services
Provide on-site system operation training and brewing training services
Provide brewing recipes for classic beer types
Provide local after-sales service, warehouse centers in Europe, Australia and other places
5-years warranty for main equipment
Provide life-time after-sales guarantee service
Provide fast spare parts supply globally
Part 8: Package
All brewery tanks and stuffs are packed very well and safe
All the tanks are packaged with anti-scratch foam paper
The accessories are packed in wooden boxes or cartons
All products can be fixed in the container
Open top container or frame container can be used for large products
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